Posted to News on 4th Apr 2024, 12:15
Step by step to the desired welding quality
Fronius says the WeldCube Navigator makes error-free and efficient welding a breeze thanks to its integrated guidance function, illustrated step-by-step instructions, and fixed welding parameters that can be set in advance.
Paired with WeldCube Navigator, both the TPS/i and iWave become perfectly coordinated weld sequencing systems. In combination with the Dual Wire Feeder, welding specialists can also access two different wire spools in no time. Those looking to experience the ease of use and quality results for themselves can use the trial version to test the new Navigator software obligation-free.
Errors happen; that's just part of being human. But faulty welded joints in the manufacturing process can result in massive costs and have a negative impact on overall productivity and quality. In this context, weld sequencing is an effective solution for quality assurance and a proven means of countering the increasing shortage of skilled workers.
Preventing welding errors in the production process right from the start saves time, money, and resources. WeldCube Navigator is a great help in this sense, says Anita Beck, strategic product management for industrial welding solutions at Fronius International.
The best welding sequence for the job is set as standard in the instructions editor. All workers whether highly experienced or less so follow the structured, uniform approach and complete the steps correctly within defined tolerances. This lets companies optimise their welding processes, reduce waste, and manufacture to a high standard of quality.
Digital welding sequence
The WeldCube Navigator software shows the welder what to do next at the workstation. An extra screen displays each work step for a component in the correct sequence, and the welding parameters of the respective job are set automatically. The worker is guided through their jobs step by step. This makes it easy to maintain the correct welding sequence and ensure that the defined parameters are used.
If the worker deviates from the weld sequencing, the system will immediately flag it. And if it detects a deviation (limit violation) in seams that have been defined as safety-relevant, welding cannot be continued until released by a welding supervisor. This means that errors are not repeated or duplicated, but corrected immediately.
The best way to experience the advantages of WeldCube Navigator is by using it. With the option to try the software free of charge in combination with the trial license for the company's welding systems, there's nothing stopping you from testing the system in conjunction with the TPS/i, the iWave, or the Dual Wire Feeder in your own company.
